Regulatory flaws, repeated violations put oil refinery workers at risk

From:  Public Integrity

By Jim Morris Chris Hamby M.B. Pell

11:06 am, February 28, 2011 Updated: 12:19 pm, May 19, 2014

Industry can stall penalties and fixes despite rash of fires, explosions

One evening last April at the Tesoro Corp.’s refinery in Anacortes, Washington, Matt Gumbel and six co-workers cautiously returned to service a stack of giant, radiator-like tubes filled with volatile hydrocarbons. The tubes, known as heat exchangers, tended to leak, especially during start-up, and workers sometimes armed themselves with long, steam-spewing lances to keep any escaping vapors from igniting.

Nearby, another stack of exchangers droned at full temperature and pressure.

Away from work, Gumbel, 34, enjoyed off-trail snowboarding and driving his turbocharged sports compact. On the job, he had a reputation as a meticulous worker. One has to be. Gasoline and other fuels are made from hot, sometimes barely contained brews of combustible substances. Gumbel knew the hazards intimately; he’d followed his father’s footsteps into a job at the refinery.  MORE